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Valve-Squeak™
Technology Breakthrough in Leak Detection
 
Designed for operations and maintenance personnel to perform frequent valve checks in their units, Valve-Squeak is an easy-to-use through-valve loss detection system. Small enough to fit in your pocket, Valve-Squeak isolates leaks of any size and in any valve saving you thousands, if not millions of dollars.

FIND LOSSES BEFORE THEY GROW - Simple Operation. A green light shows a “no leak” and a yellow LED bar graph shows a leak range of “small” to “very large”. Once a leak is identified, your VPAC™ unit can be used for quantification. Valve-Squeak has high noise and vibration immunity and is Intrinsically Safe for use in hazardous, gaseous environments that require Class I, Div 1, IIC, T4 (currently only meeting US certifications).

Mistras - Physical Acoustics Corporation Website

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(Valve-Squeak™
Complete Acoustic Emission
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MISTRAS



Physical Acoustics Corporation

Acoustic Emission
Software and Products
for Industry

Physical Acoustics Corporation - PAC - designs and manufactures acoustic emission sensors and acoustic emission measurement instruments under a quality program which is certified to ISO-9001 standards. Acoustic emission research is offered at the advanced basic level, with the company currently active on several commercial industrial and government applied research contracts. PAC's REACT division is collaborating with universities and industry for advancing AE sensor technology. Our acoustic emission training and personnel certification program is respected worldwide.

Mistras Group






VPAC/5131 - Loss Control for Valves in Process Plants

VPAC™ estimates through-valve leakage based on measurements made using a Physical Acoustics Model 5131 portable monitor together with data on valve size, type, and differential pressure. Developed for use in refineries, chemical plants and offshore platforms by British PetroleumTM (B.P.), VPAC is sold under license exclusively by Physical Acoustics Limited. This technology package is primarily used for estimating gas losses, gas-to-gas or liquid-to-gas, but limited data on liquid leakage is also included. The system is immune to environmental noise by virtue of the advanced sensor technology. This ensures that measurements are easily made on-line and does not require extensive training of operators.

Database
The basis of VPAC is a database built up by British Petroleum over the past decade that estimates leak rate from the acoustic signal level, taking into account valve type, size, and pressure. The database was built up by removing valves from service that had been identified as leaking by the use of the portable monitor, and testing them under controlled conditions in the laboratory. Several hundred measurements were made. This data is included in the package in both numeric and graphical form, together with procedures for making site measurements and calculating losses. Benefits

B.P. uses this technology in its operations and loss-control, resulting in a very fast payback. Site experience has shown that 5-10% of valves leak, and 1-2% of valves cause 70% of total loss. Savings in excess of $100,000 per site are easily achieved. Where gas recovery systems are in use, monitoring product valve leakage helps to identify and estimate the extent of the downgrading of valuable products to fuel gas due to valve leakage. This is something previously identified by the flare, but goes unseen with gas recovery in use. Cost savings are achieved in maintenance planning, troubleshooting plant operations and monitoring of losses for environmental purposes.

VPAC Gas Leak CalculationPredictive Equation
Using their database, B.P. developed an calculation that estimates losses from the input data. This is provided as part of the package in a spreadsheet form, which makes use very easy on a PC. It is particularly useful on large sites that have many hundreds of valves. It is also provided in a graphical form for quick use out in the plant.

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